The MICRO30 decontamination system has been designed to treat a daily effluent volume of 1,500 liters per day (standard version) or 3,000 litters per day (with the dual decontamination tank option).

• Patented all-electric treatment technology with energy recovery.
• Scalable system offering the possibility of adding a treatment capacity of 1,500 liters per day in a second step.
• Compact unit that can be integrated into your laboratory or basement.
• Meets the highest decontamination standards, allowing your staff to work safely without the use of chemicals.
• Mass production, availability from stock and tests carried out on our premises before shipment for optimal operation as soon as it is connected to customer utilities.
• Fully automatic operation with cycle management fully managed by the on-board PLC.
• Very easy maintenance thanks to a rail system that allows the process tanks to be taken out.

Aware of the challenges posed by the quality of sterilized products, and backed by its extensive experience, ACTINI offers solutions capable of sterilizing from 500 to over 40,000 liters of liquid products per hour, particularly suited to the sterilization of cosmetics, sports gels, plant extracts. Our sterilizers can also be adapted to meet your pasteurization requirements.

Sterilization

• Products: variable viscosity from 1 to 1,000 cP.
• Media: nutrient media such as agar, solutions with glucose, salt, proteins, etc.
• Single or multi-product configuration possible
• Precise control eliminates the risk of overheating and damage to the solution being processed.
• Guaranteed recipe repeatability
• SIP / CIP cycles for perfect process asepsis

• Totally aseptic tubular heat exchanger
• Tubular/plate combination for energy recovery and cooling on larger capacity units
• Energy recovery section for natural preheating and pre-cooling of incoming and outgoing effluent through a double-plate exchanger (80% savings in thermal energy used)
• 100% automatic equipment for secure, monitored, and recorded cycle management
• Possibility of cGMP design, CFR compliance, pharmaceutical and BPE directives
• Integration of a preparation tank for mixing and/or diluting media with water.

A wide range of autoclaves covering all load sterilization needs, with capacities up to 24m³.

Autoclave Vacuum Steamer

Technology: saturated steam autoclave mainly used for sterilizing parts in contact with the final product.

Load types: Open vials, Unfilled syringes, Caps, closures, Instruments, Textiles, Format parts

Ventilated autoclave (air/steam)

Technology used to process sensitive loads requiring pressure control and specifically adapted to sterilize and cool hermetically sealed containers:

• Sealed vials
• Solution bags (glucose solutions, etc.)
• Parenteral nutrition bags
• Filled syringes.
• Injectable ampoules

Superheated water autoclave

Superheated water sterilization technology is most often used for autoclaving containers requiring drying after processing, such as: Sealed full bottles, Ampoules.

Systems to produce steam according to your available energy source:

• from an electrical energy source: electric boiler
• from an energy source based on industrial steam or superheated water: clean steam generator

Integrated into our installations or sold separately, our equipment generates quality steam to power your networks.

Clean Steam Generators (GVP)

• Steam quality according to the quality of the water supplied:

• Softened
• Osmosis
• EPPI

• Energy: Process steam or superheated water
• Technology: Tube Bundle Exchange
• Operation
• Water supply with level control
• Deconcentrating Purge
• Lots of options

Electric boilers

• Steam quality according to the quality of the water supplied:

• Softened
• Osmosis
• EPPI

• Energy: Electricity
• Technology: Immersion heater
• Operation

• Water supply with level control
• Deconcentrating Purge
• Lots of options

Our customizable autoclaves, based on steam-vacuum technology, can decontaminate from 30 to 24,000 liters of solid or liquid-containing loads per cycle. Because decontamination must be always guaranteed, the autoclave designed and optimized compact autoclaves that are completely safe in terms of decontamination, manufacturing, automation and protection of operators and the environment.

Applications

• Open bottles
• Unfilled syringes
• Caps
• Instruments / format parts
• Textiles
• Sterilization > 105°C

Our tanks are manufactured entirely in our own workshops, giving us total control over every stage of the process. Our mobile or fixed tanks can perform several functions:

• Preparation& Formulation and Filtration
• Storage& Transfer
• CIP / SIP

Fixed preparation tanks

• Capacity: from 30 to 8000 liters.
• Conception:
  – Atmospheric
  – Ultra-clean
  – Sterile
  – Single or double jacket for heating and/or cooling

• Type of agitation: defined according to product viscosity and density, to guarantee uniform holding in the tank (pendulum agitation or magnetic bottom agitation).
• Specific features according to process requirements

• Washing: CIP and/or SIP
• Sterilization: filtering or clarifying
• Integration in ATEX zones

Mobile tanks

• Capacity: 30 to 800 liters
• Design:
  – Atmospheric
  – Ultra-clean
  – Sterile
  – Single or double jacket for heating and/or cooling

• Type of agitation: defined according to product viscosities and densities to guarantee homogeneous holding in the tank (pendulum agitation or magnetic drive tank bottom)
• Specific features according to process requirements

• Raw materials integration system
• Cleaning: CIP and/or SIP benches for washing, sterilization and inserting, with traceability of treatments carried out.
• Integration in ATEX zones

Because clean equipment is equipment that performs optimally, ACTINI has developed a washer designed to clean your components. With a washing capacity of 300 to 5,000 liters per cycle, it adapts and integrates easily into your equipment.

Applications

Our electric and steam washers are specially designed to clean items such as:

• Glassware
• Format parts
• Production equipment

Doors and loading

• Single or double doors
• Hinged or horizontal door opening (optional)
• BIOSEAL
• Carrier cart
• Basket with adjustable shelves

Filters and exchangers

• H13
• H14 (option)
• Electric or steam heat exchanger

Customization options

• Window
• Draining bottom
• Basket adaptation
• Optimize nozzle placement using 3D simulation.