UniCase Master – Single‑Piece Flow Case Hardening System
The UniCase Master is an advanced single-piece flow heat-treating system designed for case hardening using Low Pressure Carburizing (LPC) combined with 4D High-Pressure Gas Quenching (HPGQ). the system eliminates oil quenching, chemical contamination, washers and fire hazards, delivering a clean and environmentally friendly process. It is specifically engineered to achieve extremely low distortion for gears and high-precision components, making it ideal for automotive, aerospace and transmission applications.
The system operates at temperatures up to 1100°C with a specially designed 4D quenching chamber using a patented gear rotation and directional gas-flow system. It supports production capacities of up to one million gears per year. Full automation, compact layout and continuous processing enable high throughput, process repeatability and excellent control over case depth and hardness distribution.
- • Single-piece flow LPC case-hardening system
- • 4D HPGQ chamber providing directional gas quenching
- • Operating temperature up to 1100°C
- • High-efficiency 3D/4D gas-flow with part rotation
- • Throughput of up to 1,000,000 gears/year
- • 15 positions inside the processing chamber
- • 9-zone heating control
- • No oil, no chemicals, no washers
- • Compact footprint ~5.5 m × 5.5 m
- • Full automation and real-time part tracing
- • Extremely low distortion due to 4D gas-quench design
- • No flammable or explosive atmospheres
- • Environmentally clean process with zero oil usage
- • Much lower operating and maintenance cost
- • Reduced machining and fixturing requirements
- • High productivity in continuous or batch modes
- • Improved part-to-part repeatability and surface quality
- • Automotive gears and transmission parts
- • Aerospace gears and high-precision components
- • Bearings and rotating components
- • High-volume case-hardening heat-treat lines
- • Parts requiring ultra-low distortion and high surface integrity
The system is designed to comply with modern industrial standards for vacuum LPC and high-pressure gas quenching operations.
Other Products From SECO/WARWICK S.A.
VAB Oil‑Removal Furnace – Vacuum Oil Separation System
Vacuum furnace designed to remove oils from stamped or formed aluminum parts prior to flux‑free vacuum brazing.
CaseMaster Evolution – T (Triple‑Chamber Vacuum Furnace)
Triple‑chamber vacuum furnace designed for high‑volume low‑pressure carburizing (LPC) and oil or gas quenching with continuous, ultra‑high‑productivity workflow.
VAB Furnaces – Vacuum Aluminum Brazing
Vacuum aluminum brazing furnaces using fluxless technology with magnesium activation, offering clean, repeatable, oxide‑free brazing for aluminum heat exchangers and
VECTOR – Single-chamber Vacuum Furnace with Gas Cooling
Single-chamber horizontal vacuum furnace with high-pressure gas quenching, designed for a wide range of heat treatment processes with high uniformity,